Advanced product quality planning

Advanced product quality planning (APQP) processes guide accurate quality project planning to ensure effective quality management throughout the product lifecycle, from initial planning and design to production. APQP helps streamline tasks, meet deliverables and maintain updated documentation.

What is Advanced Product Quality Planning (APQP)?

Advanced Product Quality Planning (APQP) is a methodology designed to ensure quality throughout the product lifecycle process. APQP involves planning and executing quality assurance activities from design to production, using tools to identify risks and validate quality.

APQP fosters collaboration among teams, aligns stakeholders on quality goals and supports adherence to industry standards like ISO 9001 and IATF 16949. This approach integrates core quality processes such as failure mode and effects analysis (FMEA) and control plans (CP).

APQP involves a set of tools and processes that create a structured approach to advanced product quality planning projects. It ensures product quality from the initial design stages through to production. It supports all aspects of product development and validation across various company areas, streamlining quality processes from virtual prototypes to production.

It helps organize project management by efficiently scheduling tasks, milestones and events, while specific tools, like checklists, are provided to meet deadlines and avoid delays.

Advanced product quality planning – quality project management supports quality best practices suggested by ISO 9001 or specific industry standards, such as IATF 16949, and it is connected to core quality processes like failure mode and effects analysis (FMEA) anud CPs.

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Image of 3 co-workers looking at a computer monitor and a laptob in an office setting. This represents the concept of APQP quality project management.

Benefits of APQP – Quality Project Management

APQP – Quality Project Management offers several advantages that enhance product development and quality assurance. Here are three key benefits:

Improved quality assurance

Ensure high product quality and minimize the risk of defects by proactively identifying and resolving potential issues during the planning and design phases

Streamlined processes

Meet deadlines and avoide delays with integrated tools and structured planning streamline tasks and scheduling.

Compliance with industry standards

Align with industry and regulatory quality standards such as ISO 9001 and IATF 16949 through structured processes and tools that facilitate communication and risk management.

Build a quality plan that delivers a robust product

APQP – Quality Project Management tools enhance product quality by streamlining tasks, detecting issues early, and maintaining updated documentation. Build a quality plan that delivers a robust product by leveraging these capabilities.

Organize project planning
Integrated Gantt charts support efficient scheduling and clearly display pending tasks, assignments and upcoming events, giving you a standard framework for monitoring a project's process. APQP quality project management gives you tools to help meet deadlines and due dates, recognize possible project delays and provide avoidance options.

Solve problems early
Problems typically occurring in the early planning, design or process analysis stages can be caught early, significantly reducing design and production costs and decreasing product development time. Specific quality actions can be escalated and project notifications disseminated to the appropriate stakeholders, helping them meet project deadlines.

Accelerate the creation of control plans
APQP project management can collect the main quality deliverables, such as the control plan, which comprehensively describes the inspection definition for quality controls. Documentation stays in parallel with development progress through all process stages and provides links to actions and quality inspection characteristics.

Demonstrate best practices in quality
APQP project management clearly demonstrates structured product quality planning and process design, which is the best practice for engineering and developing new products. It also helps support suggested steps from the International Organization for Standardization (ISO) 9001 and specific industry guidelines.

Integrate quality processes
APQP project management enhances quality planning by connecting it to specific deliverables for risk assessment, such as failure mode and effects analysis (FMEA).

Image of a man in front of a marker board explaining an APQP Quality Project Management process.

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APQP ensures quality from prototype to production

Advanced Product Quality Planning is made up of powerful features that allow you to build a custom solution.

Quality project management

Teamcenter Quality software includes an enterprise-wide solution for project management, whether the deliverables originated from a quality process or any other domain.

With faster NPI & APQP, chipmakers can elevate quality

By combining faster NPI (New Product Introduction) and APQP (Advanced Product Quality Planning), chipmakers can accelerate product development with fewer design re-spins and higher quality.

Case Study - Merit Automotive Electronics Systems

Siemens solutions enable Merit Automotive Electronics Systems to implement full quality, closed-loop cycle and continuous improvement methodology.